DriveDry — vehicle-mounted paper towel dispenser

• Purpose

  • Quick, accessible access to full-size paper towel rolls inside vehicle interiors

• Design goals

  • Adjustability to fit different mounting locations and roll sizes

  • Durability for repeated use in mobile environments

  • Ease of use for one-handed dispensing and roll replacement

  • Manufacturability with additive manufacturing in mind

• Process

  • Multiple rapid prototyping iterations to refine fit, function, and ergonomics

  • Additive manufacturing optimization focusing on:

    • Packing density for efficient build volume use

    • Part strength via oriented geometry and reinforcement features

    • Material selection and print parameters tuned to intended loads

• Production

  • Final parts printed on Fuse 1 using Nylon 12 (SLS) for consistent mechanical performance and surface finish

• Result

  • Durable, functional components ready for real-world use and vehicle installation

• Emphasis

  • Rapid prototyping workflows that accelerate design validation

  • AM optimization strategies for production-ready parts

  • Practical product design balancing usability, robustness, and manufacturability